Key engineering technologies of one-million-ton CCUS transportation-injection-extraction in Shengli Oilfield
- Vol. 14, Issue 1, Pages: 10-17(2024)
Published:2024
DOI: 10.13809/j.cnki.cn32-1825/te.2024.01.002
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Published:2024
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碳捕集、利用与封存(CCUS)是实现“双碳”目标的重要技术手段,涵盖捕集—输送—注入—采出—回注等关键环节。胜利油田经过多年探索和攻关,形成了输注采系列关键工程技术。针对压损温差带来的CO
2
相变与长距离泄漏风险,建立了基于相态控制的长距离CO
2
管道安全输送工艺技术,实现高效经济输送;研发了中国首台套管道输送泵;建成了中国最长的超临界压力CO
2
长输管道,补齐了国内CO
2
长距离输送的短板。为满足示范工程大排量CO
2
高压注入的需要,研发了国内首台套高压密相注入泵,实现了40 MPa高压密闭注入;针对注气压力高、气液比高、泵效低以及CO
2
腐蚀等问题,形成了免压井安全注气管柱、多功能采油管柱、CO
2
驱腐蚀防护等注采配套工程工艺技术,实现了高效安全注采和长效腐蚀防护。建成了中国首个集管输工程、注入装备、驱油封存、注采工艺、集输回注为一体的,多领域、多节点的百万吨级CCUS示范工程,目前各环节运行良好,实现“平稳、安全、高效、绿色”运行。对胜利油田百万吨级CCUS输注采工艺及配套装备进行了总结,以期为后续CCUS工程建设提供借鉴和指导。
CCUS technology is a crucial technology for achieving the goal of “dual carbon”
involving process such as capture
transportation
injection
extraction and re-injection. Shengli Oilfield has developed essential engineering technologies for transportation and injection through years of exploration. To manage the phase changes of CO
2
and the risks of long-distance leakage due to pressure loss and temperature variations
a safety transportation technology for long-distance CO
2
pipelines was es
tablished. This technology is based on phase state control
ensuring efficient and cost-effective transportation. developed China’s first casing pipeline transport pump; and built China’s longest long-distance supercritical pressure CO
2
pipeline
which makes up for the shortcomings of the long-distance CO
2
transport in China. In order to meet the needs of high-pressure injection of large-displacement CO
2
in the demonstration project
China’s first high-pressure dense-phase injection pump has been developed
realizing high-pressure dense-phase injection of 40 MPa. In view of the problems of high injection pressure
high gas-to-liquid ratio
low pumping efficiency
and corrosion of CO
2
the engineering process technology of injection and extraction supporting such as safe injection of gas pipeline columns for pressure-free wells
multi-functional oil recovery pipeline columns
and corrosion prevention of CO
2
repulsion has been formed to realize high-efficiency
safe injection and extraction and long-lasting corrosion protection. China's first multi-field
multi-node
one-million-ton CCUS demonstration project integrating pipeline transport engineering
injection equipment
flooding and sequestration
injection-extraction process
and gathering-transmission and re-injection
has been operating well and realizing “smooth
safe
efficient and green” operation in all aspects. This summary of the one-million-ton CCUS transportation-injection-extraction process and supporting equipment in Shengli Oilfield is intended to provide reference and guidance for the construction of subsequent CCUS project.
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